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都是先有模具后才会有产品，我们在开发某一款新产品，或者新工艺的时候经常会先做一个小型的样板模，而不是直接开量产模，那么为什么要先开样品模，开发样板模有什么好处和必要性呢？ Everyone knows that our silicone rubber products have products before they are available. When we develop a new product or new process, we often make a small sample mold instead of directly opening a mass production mold. , So why open the sample mold first, what are the benefits and the necessity of developing the template mold? Let's look down together!
的密封性，生产时是否能够顺利脱模，产品缩水率等等，而且我们的硅橡胶制品大多数情况下都不是作为一个单一的产品，而是需要通过跟塑胶件，或着五金件组装成一个产品的，尤其是有些外观件，要求精度高。 First, in order to verify the product structure, especially when we are designing a product in an unknown field, this is very important. When a product is designed, we cannot be 100% sure whether this structure can meet the design requirements, such as The tightness of rubber products , whether they can be successfully demoulded during production, shrinkage of products, etc., and our silicone rubber products are not used as a single product in most cases, but need to pass through plastic parts or hardware Assembled into a product, especially some appearance parts, require high accuracy. These must be verified by opening the template. Find out in a timely manner the problems that may affect subsequent mass production. To solve these problems, we usually repair the mold, or modify the mold. If we open the mass production mold and then change the mold, the mold modification cost will be very expensive. In severe cases, it may cause the mold to be redone. Manufacturers or our customers will be a great loss.
The secondary market requires that we launch a new product, which cannot be guaranteed to sell, and we are not sure whether consumers can like it, so we need to use sample molds to launch the market in small batches first to verify the market response. If the effect is good, then open a mass production mold for mass production, instead of producing a large number and then find that it cannot be sold. Cause backlog waste.
In general, the purpose of opening a template mold is to reduce the risk of mold opening and identify problems in advance to further optimize the process and reduce unnecessary waste. The production process of our sample mold is the same as that of the mass production mold, except that the number of mold cavities is reduced, and there is usually only one cavity. As long as the sample mold is no problem, you can safely open the large mold for mass production.
25 年，提供从材料研发，模具开发，到硅橡胶产品制造的整体解决方案，欢迎来厂参观考察。 Yongyong Silicon Rubber has been focusing on silicone rubber products for 25 years. It provides overall solutions from material research and development, mold development, and manufacturing of silicone rubber products. Welcome to visit our factory. 0769-85536776/ 罗小姐，网址 xtvee.com 。 Phone 0769-85536776 / Ms. Luo, xtvee.com .